PVC Wall/Ceiling Panels Extrusion Line

 

The JWELL pvc wall panel Making machine is mainly used to produce WPC decoration board, widely used in house and public decoration.

These decoration board features non-polution, high lifetime, heat insulation, anti-fire, easy clean and maintanance, easy change and recyclable. The application includes: high quality decoration material, wall panels, ceiling, door frame, window frame, sound proof and heat insulation.

The product can be easily installed, different style customized and has become a preferred material in house decoration.

 

 

JWELL Speciality in  pvc wall panel making machine(also called:PVC wood-plastic quick assembly board line) is mainly composed by conical twin screw extruder, calibration table, haul-off unit, cutter and stacker. This production line is operated with highly automatic system, which also has the advantage of easy operation, stable working and high-efficiency. The board can be different size, shape or thickness by changing different die head.

 

➤ This extruder has the advantage of low energy consumption, high capacity, stable material extrusion and long service life.

➤ Based on the width, the specification for calibration table are: YF300,YF400, YF600.

     ● The calibration table can be move up and down, right and left with electric control. This equipment also has position-limitation device and emergency button device.

     ● The water cooling and calibration system is key part to make sure the plain surface and smooth & shine surface and increase the capacity.

➤ Haul-off unit： Based on the width, the specification for hual-off unit are: YF300,YF400, YF600.. The haul-off unit is directly connect with the motor and has the position-limitation device and emergency button device. The belts both up and down are controlled by frequency invertor.

➤ Horizontal cutter：This cutter has high efficiency and rapid cutting response. The cutting surface for the product is clean and tidy and no need second time processing.

➤ Stacker：This stacker is highly automatic and working rapidly, which can also save the labor cost.

➤ Final products

    ● PVC wallboard is extruded from the extruder PVC substrate, and then use the coating unit to make the PVC color film one-time press-coated. Its simple process, pasted by environmentally friendly glue, odorless, non-toxic, no Pollution.

    ● PVC integrated wallboard density: 0.8-1 ton/m3

    ● PVC Integrated Wallboard Advantages:

        * Waterproof and moisture proof. It fundamentally solves the problem that wood products are liable to rot and expand and deform after moisture absorption and can be used in an environment where traditional wood products cannot be applied.

        * Prevent insects and termites, effectively eliminate harassment by insects and prolong their service life.

        * Colorful and available in many colors. Not only has natural wood texture and wood texture, but also can be customized according to their own desired color.

        * PVC decorative panels are light in weight, heat-insulating, heat-insulating, moisture-proof, fire-retardant, acid-base resistant, and corrosion-resistant.

        * Stability, dielectric, durable, anti-aging, easy to weld and bond.

        * Flexural strength and impact toughness, high elongation at break.

        * The surface is smooth, bright in color, highly decorative, and has a wide range of decorative applications.

        * The construction process is simple and easy to install.

The material uses an environmentally friendly formula that does not contain harmful substances such as heavy metals, phthalates, and formaldehyde, and is in compliance with EN 14372, EN 649-2011, IEC 62321, and GB 4085-83 standards. The physical indicators and chemical indicators are stable and reliable which can meet international and national standards!

Fast installation, easy to clean, no formaldehyde, no paint, no glue, no pollution, truly clean and environmentally friendly, fast loading wall board is a major change in the history of the Chinese house decoration! This is a perfect combination of science and art!

 

 

Production width (mm)	180	300/400	600
Extruder type	SJZ51/105	SJZ65/132	SJZ80/156
Motor power (kw)	22	37	55
Type	YF180	YF300/400	YF600
Output (kg/h)	80-100	150-200	300-400
Cooling water (m3/h)	6	7	8
Compressor air (m3/min)	0.6	0.6	0.6

 

 

SJZ65/132 Conical twin screw extruder→Calibration table→ Haul-off unit→ Saw cutter→Stacker

 

Screw and Barrel	Dosing feeding System	Main motor system	Calibration table
Haul-off unit	Saw Cutter	Mixer

 

Fast loading wallboard is also called bamboo fiber integrated metope which uses bamboo fiber and PVC as base material, and different printing film as the surface treatment. Its material is a kind of decoration material widely used in family, project and so on which can replace paint and wallpaper decoration material. Its color is comparable to traditional wallpapers. As a new type of wall decoration material, it has advantages of environment friendly, heat insulation, dampproof, heat preservation, fireproof, sound insulation, fashion, portable, easy to assemble. So it can solve the problem of the metope easy to mildew and metope dirty wash easily, meanwhile it also requirement of engineering buildings fire protection.

 

 

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