PVC Foam Board Extrusion Lines

 

PVC foam board production lines are very widely used to produce ads board, wood veneer, shelf-boards in kitchen or bathroom. Very much welcome by global clients. There are two choices of the line, with or without co-extruder. Either are OK according to each individual clients preference.  

 

1.Waterproof,anti-flame,anti-acid& akali,anti-moth,light weight,heat preservation,sound insulation,shock absorption.

2.The process same with wood, but manufacturing performance is much better than wood.

3. Ideal substitute for wood, aluminum,composite board, often used for bathroom cabinet board, decoration board, or advertisement board, etc.

 

JWELL specialty on PVC foam board production line:

1. Key spare parts including: screw and barrel, Molds, rollers, calibration boards are all made by JWELL with quality assurance.

2. Rich experience in the industry, Key accounts in China choose JWELL foam board extrusion lines. Some clients like: WANGBIN (more than 300 JWELL PVC foam board lines), KAIJIE(more than 100 JWELL foam board lines), which means a lot of adjustment and upgrade during the interaction with major clients to reach more standardized and rich industry knowledge.

3. Automatic stacking system, is efficient in automation, save labour cost, easier and faster.

4. Standardize recommendation: Main extruder: 80/156 300-400kg/h. Co-extruder model: 65/132 180-200kg/h; Reference Density: Shelf board for kitchen/bathroom: 0/4-0.6g/m³, decoration board: 0.6-0.7g/m³

5. Reference calculation: Thickness: 12mm, Density: 0.6mm, 15kg/piece, line speed 1meter/minute.Output capacity: 450 pieces/24 hours. 9 tons per day, trimming material not included.

 

 

 

Extruder model	Products width(mm)	Products thickness(mm)	Main motor power(kw)	Max.Capacity(kg/h)
SJZ80/156	1220	5-20	75	400
SJZ92/188	1560	8-18	132	550
SJZ92/188	2050	8-15	132	550
SJZ80/156+SJZ65/132	1220	5-20	75+37	500

 

 

Model	Skinning foaming board extrusion line	Co-extrusion foaming board extrusion line
Products width	1220-1600mm	1220-1600mm
Products thickness	3-30mm	3-30mm
Extruder specification	SJZ80/156	SJZ80/156
Capacity(Max.)	300-400kg/h	300-400kg/h
Main motor power	75kw	75kw

 

 

 

Sprial loader with stainless storage→ Electric controlling system→ SJZ80/156 Conical twin extruder(SJZ 65/132 Conical twin screw extruder)→ L=1350mm PVC foaming die (including two sets of die temperature controller) → Forming frame With four pair of calibration unit board→Cooling bracket →Longitudinal cutting edge institutions→ Upper and down film cover device (Option) →Haul-off unit → Cutting unit in Length and breadth  → Dust vacuuming unit  → Stacker /Automatic stacking system

 

Electric controlling system

Main motor inverter:ABB

Contator: Siemens brand

Low-voltage breakers:Schneider

Temperature Control: RKC or Omron

Electric controlling system   Main motor inverter:ABB Contator: Siemens brand Low-voltage breakers:Schneider Temperature Control: RKC or Omron	Main Extruder   Screw Type：Cornical Twin Screw extruder Screw Diameter: Ф80/156mm Co Extruder： Screw Type：Cornical Twin Screw extruder Screw Diameter: Ф65/132mm	Screw and Barrel   Material: 38CrMoAlA    Famous brand:	PVC foaming T-die   Brand: Material: high quality alloy steel Structure: coat-hanger style Die lip: replaceable to produce products with different thickness
Calibration unit   Sets: 4or5 standardized fixed distance 60mm Drive type:Hydro or pneumatic	Cooling bracket   Length: 8 meters Roller size:Φ70×1600㎜ Material:aluminum roller with polished Cutting device: two sets of knife, distance is adjustable	Haul-off unit   Specifications of the rubber roller: Φ210mmx1600mm Quantity of the rubber rollers:8 pairs or 10 pairs	Automatic stacking system   Automation, Easier, faster and efficient.

 Spiril Loader→ Stainless steel hopper→Electric control system→ SJZ 80/156 Conical twin screw extruder  → extrusion mold → Film covering device →Six roll laminating machine →Roll temperature control system→Colling tank  → Booling Bracket →Trimming device  → Haul off machine → Cutting machine

 

 

 

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