PP Honeycomb Board Extrusion Line

This PP honeycomb panel can be formed into a three-layer sandwich panel in a single extrusion process. It consists of two thin outer layers and a honeycomb structure in the middle. According to the honeycomb structure, it can also be classified into single-layer and double-layer panels. It can also be manufactured with fabric or leather laminated onto both sides in a single process.

The PP honeycomb panels produced by Jinwei production lines have the following main characteristics: lightweight and high rigidity, non-toxic and environmentally friendly, shock-absorbing and cold-resistant, sound insulation and heat preservation, moisture-proof and heat insulation.

 

 

JWELL PP honeycomb board VS competitors' final PP honeycomb board out of their machine.

 

 

 

 

 

Model Combination	Applicable raw materials	Product width (mm)	Product thickness (mm)	Design extrusion capacity (kg/h)
JWS90 3, JWS45 2	PP	1900-2000	3-5	400-450
JWS90 3, JWS45 3	PP	1400	4, 10	450-500
JWS110 3, JWS50 3	PP	2200	10	800-900
JWS120 3, JWS50 3	PP	2200-2400	10	1000-1100

 

JWELL honor on PP honeycomb board extrusion line with authoritative certifications in the year 2017:  

First PP 1220 honeycomb extrusion line maker in Jiangsu Province 2017.

High innovative product in JiangSu Province Technology Association 2017

 

The PP Honeycomb Board Extrusion line is a professional extrusion molding equipment integrating high efficiency, automation, and intelligence, specifically designed for the continuous and large-scale production of multi-layer sandwich PP honeycomb panels. This production line achieves stable bonding of the honeycomb core layer and the upper and lower surface layers through a one-time molding process, and can be flexibly configured with single-sided or double-sided fabric lamination and skinning structures according to different application requirements. The entire line achieves industry-leading levels in structural design, control system, and process stability, and can continuously output highly consistent, high-performance PP honeycomb panel products.

 

 

PP honeycomb panels employ a typical multi-layer sandwich structure design, resulting in stable overall structure and excellent mechanical properties. The standard structure typically consists of five layers of material and can be flexibly adjusted according to the actual application of the product.

 

hierarchy	Material	illustrate
First layer	non-woven fabric	It can be used selectively depending on the product.
Second floor	Polypropylene plastic	surface layer
Third layer	Polypropylene plastic	The honeycomb layer has an ABA structure.
Fourth floor	Polypropylene plastic	bottom layer
Fifth floor	non-woven fabric	It can be used selectively depending on the product.

 

 

1. Lightweight and high strength:

Under the same volume conditions, PP honeycomb panels weigh only about 1/12 of water and 1/32 of aluminum, which can significantly reduce the overall load of vehicles, buildings or logistics systems, while maintaining excellent bending and compressive strength.

4. Excellent heat and sound insulation:

The multi-cavity air layer formed by the honeycomb structure effectively blocks the transmission of sound waves and heat, giving the product excellent sound and heat insulation performance in vehicle interiors, buildings, and equipment protection.

5. Environmentally friendly and recyclable:

PP Honeycomb Board Extrusion line All raw materials are recyclable, complying with current environmental regulations and the development direction of the circular economy, effectively reducing the total life cycle cost.

6. Good weather resistance:

The product can undergo various post-processing treatments such as cutting, welding, hot pressing, and coating, while possessing good weather resistance, making it suitable for various climates and usage environments.

 

 

Product Type	Weight (GSM)	use
Low PP honeycomb panels	800-1200g	Automotive interior design , packaging, and advertising
High grammage PP honeycomb panels	2500-5000g

 

 

It is widely used in interior parts such as trunk lids, trunk partitions, trunk carpet base plates, side trim panels, and headliners of mid-to-high-end passenger vehicles. With its advantages of being lightweight, high-strength, and environmentally friendly, it provides strong support for weight reduction and energy saving in the automotive industry.

It is recyclable and can replace traditional disposable packaging containers such as cardboard boxes and wooden boxes, helping the logistics industry to achieve green transformation.

It can also be used for display boards, signage (lightweight and easy to install, brightly colored), product classification, product packaging, ping-pong paddles, RV roofs/side panels, etc., with a wide range of applications.

 

 

Global market trend

The global PP honeycomb board market reached USD 4.91 billion in 2023 and is expected to grow to USD 5.47 billion by 2024, with a compound annual growth rate (CAGR) of 11.32% during 2025-2032. This growth is mainly driven by the increasing demand for lightweight and durable materials in the automotive, aerospace and construction industries.

Regional market distribution

North America and Europe are the main markets for PP honeycomb panels globally, with the market expected to reach $2.6 billion and $1.8 billion respectively by 2024. The Asia-Pacific region, on the other hand, is the fastest-growing area, with a compound annual growth rate of 12.5% expected from 2025 to 2032, mainly benefiting from rapid development in infrastructure and manufacturing.

Environmental protection and sustainable development

With increasingly stringent environmental regulations, PP honeycomb panel equipment manufacturers need to meet higher quality and environmental standards. Under policy support, China's honeycomb panel industry is accelerating towards green building and energy-saving emission reduction.

 

 

1. Single-layer honeycomb

 

Serial Number	Thickness (mm)	Weight (g/m²)
1	1.0	350
2	1.2	400
3	1.5	500
4	2.0	600
5	3.0	600-1000
6	4.0	800
7	5.0	1200-1300
8	6.0	1550

 

2. Double-layer honeycomb

 

Serial Number	Thickness (mm)	Weight (g/m²)
1	10.0	2500-3000
2	11.0	3250
3	12.0	2500-3500

 

 

project	Parameter Description
Main raw materials	PP copolymer K8003 or M02
Adhesive layer material	PPFS5711 or NH520B
Reinforcing materials	Talc-reinforced PP masterbatch 401M80HS
Product weight range	800–1200 g/m²; 2500–5000 g/m²
Product Structure	Multi-layer sandwich honeycomb structure, one-time extrusion molding
Surface form	Fabric or skin can be applied or covered on one or both sides.

 

 

(I) Dimensions of Double-Layer Blow Molded Panel Boxes

 

Product Name	Outer diameter (mm)	Effective inner diameter (mm)	Folding height (mm)	Maximum load capacity per box (kg)	Maximum total stacking weight (kg)	Weight (kg)	base type
C1210	1200x1000x1000	1140x940x795	twenty one	240	300	1500	Nine Feet
C1208	1200x800x745	1125x725x540	20	240	300	1500	Nine Feet
C1470	1470x1140x745	1405x1080x540	30	240	300	1500	Nine Feet
C1350	1350x1140x1000	1280x1080x795	27	240	300	1500	Nine Feet
C980	1140x980x1000	1080x928x795	20	240	300	1500	Nine Feet
C11	1100x1100x1000	1040x1040x795	20	240	300	1500	Nine Feet
C1150	1150x1150x1000	1090x1090x795	twenty three	240	300	1500	Nine Feet
C1080	1000x800x800	935x735x601	13	250	600	1500	Nine Feet
C1220	1220x1140x1000	1150x1080x795	26	240	500	1500	Nine Feet
C1600	1600x1140x1000	1540x1080x795	35	240	300	1500	Nine Feet
C985	1155x985x1000	1105x935x810	20	240	700	1500	Nine Feet

 

(II) Die-casting cladding box series dimensions

 

Product Name	Outer diameter (mm)	Effective inner diameter (mm)	Folding height (mm)	Maximum load capacity per box (kg)	Maximum total stacking weight (kg)	Weight (kg)	base type
Y1210	1200x1000x1000	1135x935x820	32	500	2000	220	Nine Feet
Y1208	1200x800x745	1125x725x565	27	237	700	2000	Nine Feet
Y1450	1455x1135x745	1375x1050x565	38	500	2000	230	Nine Feet
Y1130	1135x730x745	1055x650x565	20	400	2000	220	Six feet/6feet
Y980	1140x980x1000	1060x900x820	31	700	2000	220	Nine Feet
Y11	1140x1140x1000	1062x1062x820	33	700	2000	230	Nine Feet
Y600	1140x600x650	1065x520x470	20	400	2000	220	Nine Feet
Y86	815x615x650	740x535x570	16	400	2000	230	Six feet/6feet
Y1770	1770x1150x1150	1695x1075x938	70	500	2000	250	Nine Feet

 

(III) Dimensions of Heavy-Duty Collapsible Box Series

 

Product Name	Outer diameter (mm)	Effective inner diameter (mm)	Folding height (mm)	Maximum load capacity per box (kg)	Maximum stacking load (kg)	Weight (kg)	base type
ZC86	800x600x700	735x535x515	9	500	1500	240	six legs
ZC2300	2300x1500x1180	2235x1435x965	85	1000	2500	320	Fifteen legs
ZC1210	1200x1000x1130	1140x940x940	27	1000	2500	260	Nine-legged
ZC1470	1470x1145x1288	1405x1080x1068	49	1000	2500	300	Nine-legged
ZC11	1100x1100x1217	1030x1030x1030	26/32	1000	2500	260/285	Nine-legged/Chuanzi
ZC1350	1350x1140x1275	1285x1075x1075	35	1000	2500	260	Nine-legged
ZC1220	1220x1140x1275	1155x1075x1075	30	1000	2500	260	Nine-legged
ZC1150	1150x1150x1285	1085x1085x1085	27	1000	2500	260	Nine-legged
1208	1200x800x945	1140x740x740	twenty one	1000	2500	260	Nine-legged
1600	1600x1140x1280	1535x1075x1075	53	1000	2500	260	Nine-legged

 

(Iv) Dimensions of Injection Molded Panel Boxes

 

Product Name	Outer diameter (mm)	Effective inner diameter (mm)	Folding height (mm)	Maximum load capacity per box (kg)	Maximum total stacking weight (kg)	Weight (kg)	base type
Z945	945x735x820	887x677x675	17	600	1500	235	Sichuan character
Z1210	1200x1000x1000	1130x930x820	24/27	600	500	210/235	Nine-legged/Chuanzi
Z980	1140x980x1000	1065x905x820	22/25	600	500	210/235	Nine-legged/Chuanzi

 

 

 

Compared to other equipment in the industry, the PP Honeycomb Board Extrusion line of JWELL Machinery has significant advantages in producing panels with flat surfaces and high composite strength, effectively avoiding problems such as uneven surfaces and shrinkage marks, and ensuring stable and reliable product quality.

 

(I) High-end and customized

With the diversification of market demands, PP honeycomb panel equipment will develop towards high-end and customized directions. For example, developing medical-grade aseptic packaging equipment and integrated building-packaging solutions.

(II) Environmental Protection and Circular Economy

Environmental regulations will drive equipment manufacturers to develop more production equipment that utilizes recyclable and biodegradable materials. For example, breakthroughs in biodegradable adhesive technology have reduced recycling costs by 30%, with a target recycling rate of 95%.

(III) Intelligentization and Automation

The application of intelligent manufacturing technologies (such as 5G + Industrial Internet) will further improve the automation level and production efficiency of equipment.

Choosing JWELL Machinery's PP Honeycomb Board Extrusion line means choosing an efficient, high-quality, and environmentally friendly production solution. We will continue to work with you to create new value in the industry with advanced technology and attentive service!

 

Hot Tags: pp honeycomb board extrusion line, China pp honeycomb board extrusion line manufacturers, suppliers, factory