Slot-die Extrusion Coating Unit

Slot-die Extrusion Coating Unit

In the field of precision coating, the accuracy control capability of the equipment directly determines product quality and market competitiveness. This Slot-die Extrusion Coating Unit is designed with ultimate precision as its core, integrating multiple high-performance configurations to provide stable and efficient solutions for various high-end coating needs, fully demonstrating the technical advantages of professional-grade coating equipment.
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Precise control of the adhesive supply system is the core guarantee of coating uniformity. This Slot-die Extrusion Coating Unit adopts a closed-loop quantitative adhesive supply design, which not only effectively isolates external impurities and prevents adhesive oxidation and deterioration, but also achieves excellent adhesive supply stability. Within a coating width of 1000mm, the coating uniformity can be precisely controlled to ±1.5 micrometers, significantly reducing coating thickness fluctuations and ensuring consistent quality across every inch of the coated surface, laying a solid foundation for the smooth progress of subsequent processes.

 

To meet the precise adjustment needs of complex coating processes, the slot die extrusion coating unit is equipped with a high-precision fine-tuning mechanism, with a fine-tuning accuracy of up to 0.001mm. This ultra-fine adjustment capability allows operators to perform precise parameter calibration based on different adhesive characteristics, substrate types, and product thickness requirements, flexibly adapting to diverse production needs and significantly improving the equipment's process compatibility and product adaptability.

 

The stable operation and rapid repositioning of the die head are crucial for improving production efficiency. The Slot-die Extrusion Coating Unit die head rapid advance and retraction mechanism has a repositioning accuracy of ≤0.005mm. In case of model changes, maintenance, or unexpected situations, the die head can quickly complete the advance and retraction movements and accurately reposition, effectively reducing downtime for adjustments and avoiding substrate waste and quality defects caused by repositioning deviations, ensuring the continuity and stability of mass production.

The coating back roller, as a core support component in the coating process, directly affects the transmission of coating pressure and the stability of substrate movement. The coating back roller of this unit is strictly controlled to ≤0.002mm in all key precision indicators such as roundness, cylindricity, and runout, ensuring the stability of the back roller during high-speed rotation and avoiding problems such as uneven coating pressure and substrate deviation caused by insufficient back roller precision, further enhancing overall coating accuracy from the support end. The high-precision design across the entire process, from adhesive supply and adjustment to support, gives the slot die coating unit stable and reliable core performance. It Slot-die Extrusion Coating Unit can perfectly adapt to industries with stringent coating precision requirements, such as electronics, lithium batteries, and photovoltaics, providing strong equipment support for enterprises to achieve high-quality and high-efficiency production.

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Performance Features

 

* Closed-loop quantitative adhesive supply, with uniformity reaching ±1.5 micrometers (within a 1000mm range).

* Equipped with a precision fine-tuning mechanism: fine-tuning accuracy of 0.001mm.

* Equipped with a quick die head retraction mechanism: reset accuracy ≤0.005mm.

* All precision parameters of the coating back roller meet the requirement of ≤0.002mm.

 

parameter

 

Maximum gluing width

3450 mm

Mold width range

400 mm-3500 mm

Glue viscosity range

Below 30000cps (containing 30000 cps)

Solid content of the coating solution

1%-100%

Coating wet coating amount

10 μm-225 μm(single-layer slit mold head)

Working speed

Max.150 m/min

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